Position Overview
We are seeking an experienced FSQA Manager to lead Food Safety and Quality Assurance activities within a high-volume ready-to-eat/cooked meat manufacturing operation.
This is a key leadership position responsible for ensuring the facility consistently produces safe, high-quality products while maintaining compliance with USDA/FSIS regulations, HACCP requirements, customer standards, and internal food safety and quality programs.
The successful candidate will have strong experience within ready-to-eat meat, cooked meat, poultry, or prepared foods manufacturing, with a proven ability to lead food safety programs in a fast-paced production environment.
Key Responsibilities
Food Safety & Regulatory Compliance
- Lead and manage the site's Food Safety and Quality Assurance programs.
- Ensure compliance with USDA/FSIS regulations and applicable federal, state, and local requirements.
- Maintain and continuously improve the site's HACCP and Preventive Controls programs.
- Oversee environmental monitoring, pathogen control, sanitation verification, allergen control, foreign material prevention, and other prerequisite programs.
- Ensure accurate completion, review, and maintenance of food safety and quality documentation.
- Serve as a key point of contact for USDA/FSIS personnel, customer representatives, auditors, and regulatory authorities.
- Manage responses to regulatory findings, non-conformances, corrective actions, and follow-up activities.
Quality Assurance
- Establish and maintain quality standards for raw materials, in-process production, finished products, packaging, and labeling.
- Lead investigations into customer complaints, product defects, deviations, and quality incidents.
- Develop and implement effective Corrective and Preventive Actions (CAPA).
- Monitor quality trends and use data to identify recurring issues and opportunities for improvement.
- Partner closely with Production, Operations, Maintenance, Sanitation, R&D, and Supply Chain teams to resolve quality and food safety issues.
Ready-to-Eat / Cooked Product Controls
- Provide technical leadership for ready-to-eat and cooked meat processing operations.
- Ensure effective control of critical food safety risks associated with cooking, cooling, chilling, handling, slicing, packaging, and post-lethality environments.
- Oversee validation and verification of thermal processing, lethality, cooling, and other critical food safety controls.
- Lead environmental pathogen control programs, including Listeria control and post-lethality exposure prevention.
- Ensure appropriate controls are in place to prevent cross-contamination and recontamination of finished RTE products.
- Work with technical and production teams to investigate microbiological and process-related issues.
Audits & Customer Requirements
- Lead preparation for and execution of USDA/FSIS, GFSI, customer, and third-party audits.
- Maintain the facility's food safety and quality certification requirements.
- Coordinate corrective actions arising from internal, customer, regulatory, and third-party audits.
- Ensure compliance with customer-specific specifications, standards, and food safety requirements.
- Develop audit readiness programs and ensure the site remains continuously prepared for unannounced inspections and audits.
Leadership & Team Management
- Lead, develop, and mentor the FSQA team.
- Establish clear objectives, performance expectations, and accountability across the Quality and Food Safety function.
- Recruit, train, and develop FSQA personnel as required.
- Build a strong food safety culture across the manufacturing facility.
- Deliver food safety, GMP, HACCP, allergen, sanitation, and quality training to employees.
- Work collaboratively with plant leadership to ensure food safety remains a shared operational responsibility.
Continuous Improvement
- Drive continuous improvement across food safety, quality, sanitation, and manufacturing processes.
- Use data, trend analysis, root-cause analysis, and risk assessment to improve site performance.
- Identify opportunities to reduce waste, rework, deviations, customer complaints, and food safety risks.
- Support new product introductions, process changes, equipment installations, and facility improvements from an FSQA perspective.
Candidate Profile
The ideal candidate will have:
- 5+ years of progressive Food Safety/Quality experience within food manufacturing.
- Strong experience in ready-to-eat, cooked meat, poultry, processed meat, or prepared foods manufacturing.
- Experience working within a USDA/FSIS-inspected facility.
- Strong knowledge of HACCP, GMPs, SSOPs, environmental monitoring, sanitation, allergen control, and microbiological testing.
- Demonstrated experience managing food safety and quality teams within a manufacturing environment.
- Experience with RTE/post-lethality processing and pathogen control, particularly Listeria control.
- Experience preparing for and managing GFSI and customer audits.
- Strong understanding of regulatory requirements and the ability to work effectively with USDA/FSIS personnel.
- Proven experience conducting root-cause analysis, investigations, CAPA, and corrective actions.
- Strong leadership, communication, and influencing skills.
- Ability to operate effectively in a high-volume, fast-paced manufacturing environment.
Preferred Qualifications
- Bachelor's degree in Food Science, Microbiology, Animal Science, Quality, or a related discipline.
- HACCP certification.
- PCQI certification.
- Experience with SQF, BRCGS, FSSC 22000, or another GFSI-benchmarked standard.
- Experience with environmental monitoring programs and pathogen control.
- Experience with thermal process validation/verification.
- Experience with customer-specific food safety programs and specifications.
- Experience leading or supporting USDA/FSIS regulatory responses.
- Strong knowledge of statistical process control and quality improvement methodologies.